Apparel production
For both sample manufacturing and bulk production, Gears Sphere follows these steps, which help us maintain consistency, meet specifications, and deliver a final product that meets your standard.
Product Development
Our team of designers will discuss your ideas and requirements in detail when we receive an inquiry from you.
If you have already created a mockup or tech pack, we can move forward; otherwise, we will develop a mockup based on your specific needs.
During the meeting, we carefully listen to your ideas and provide advice on fabrications, printing methods, and other important aspects.
This approach ensures that the sample aligns perfectly with your vision and specifications.
Sampling
Once the design and specifications are set, our dedicated and highly experienced production team starts the manufacturing of your samples.
This is a crucial stage where the first prototype of your product is created.
The workforce carefully follows the details provided, ensuring that the sample meets your exact requirements.
The process typically takes 5-7 working days to manufacture the sample, depending on the fabric, stitching, customizations, and printing quality.
Quality Control of Sample
Once the samples are made, our production team conducts a thorough inspection.
They carefully check the design and compare it with the mockup.
The team also checks printing quality, stitching quality, and fabric quality to ensure the sample meets your exact requirements.
This step is crucial to ensuring everything aligns with the original specifications.
If all quality standards are met, the sample is then considered ready to be shipped to your address.
Bulk Production
Once you approve your samples and are ready to proceed with bulk production, our team will discuss the prices with you, which are negotiable to some extent.
After finalizing the prices, the production team begins the manufacturing of your product.
We typically take 1-3 weeks to manufacture your bulk order, depending on the quantity and customizations you want.
Quality control of bulk production
We are committed to delivering products that meet your expectations.
Our strategy is to consistently produce high-quality products that encourage clients to return to us for their apparel manufacturing needs, building lasting loyalty.
Gears Sphere’s dedicated quality control team conducts thorough inspections of the bulk production to identify and resolve any issues before packaging, ensuring that only products of agreed quality reach our clients.
Packaging
After thorough quality checks, all excess threads are carefully trimmed from the garments to ensure a clean, polished finish.
This thread trimming helps prevent the threads from coming loose and improves the overall look of the products.
Following this, all items are steam ironed, neatly folded, and packed individually into either standard poly bags, flyers, or custom packaging, based on your requirements, before being boxed and shipped to their final destination.
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